Intelligent Ripple Power Supply Testing System (Integrated Machine)-PRODUCTS-Yangzhou Xinghan Technology Co., Ltd

Intelligent Ripple Power Supply Testing System (Integrated Machine)

Product Introduction：

　　XH-JZY08 Intelligent Ripple Power Supply Testing System (Integrated Machine) is a capacitor ripple durability testing system developed by our company based on relevant standards such as GB/T6346.14-2015, GB/T2693-2001, GB/T17702-2013, combined with the actual needs of customers. It integrates up to 20 power supplies and 1 oven modular overall design. Through intelligent control, it can be tested for both current sharing and individual parallel testing. This system is based on the ARM chip processor platform and adopts N+ The intelligent multi-channel ripple testing system (all-in-one machine) is composed of modular operation, high-definition industrial computer operation display, precision linear circuit module, high-precision high-temperature oven, and multifunctional comprehensive testing system. It is also equipped with complete protection functions to meet the simple, convenient, and efficient usage needs of users, thereby achieving accurate and error free monitoring of actual capacitor usage conditions, temperature rise tests, test curves, data recording and storage, greatly improving the efficiency of production line work, and strictly controlling the quality of capacitors.

　　XH-JZY08 Intelligent Ripple Power Supply Testing System (Integrated Machine) is a specialized testing power supply system for capacitor manufacturers. It can simulate the actual working conditions and objective operating environment of capacitors to determine the durability life of different types of tested capacitors, providing real quality basis for reliability testing of capacitor products. It can also automatically record the test data of each group of channel capacitors. The system power supply has arbitrary settings for testing voltage, current, frequency, test time, etc. It can control and monitor the real-time voltage, current, temperature, etc. of capacitors in real time, and automatically detect and improve the accuracy of test data. The voltage and current of each group of tested capacitors do not affect each other. If there is an abnormality in a single group of capacitors, it can be cut off separately online without stopping the machine, ensuring the continuity of the test and avoiding impedance issues caused by capacitors. The same situation leads to low experimental accuracy, Reduce experimental data errors; At the same time, it can display real-time test data, test progress, test capacitor status, and automatically store all test data; Remote monitoring can be set up without the need for manual 24-hour monitoring and recording of test data; During the testing process, if any faulty capacitors are found, they can be promptly addressed to ensure the progress of the testing; It can remotely display experimental data to meet the requirements of intelligent laboratories and factories. This testing system is easy to operate, with authentic data, safe and reliable, high frequency accuracy, and low waveform distortion. It is widely used in capacitor laboratories, research institutions, production line quality aging detection, quality management, and procurement testing, and has received unanimous praise from users!

Product Features Main technical indicators

1. AC and DC automatic stacking output, integrated design of power supply, oven, industrial computer, fixture, etc., no need for wiring.

2. DC bias voltage of 800V or customized according to requirements, AC voltage and current can be customized according to customer requirements, with options for both uniform and non-uniform current.

3. Low frequency fixed frequency 120Hz or 40-1000Hz frequency continuously adjustable; High frequency fixed frequency 100kHz or 10-100kHz or 10-200kHz frequency continuously adjustable.

4. The accuracy of DC and AC is 0.1%, the display accuracy of DC is 0.1V1mA, and the display accuracy of AC is 0.01V0.01A.

5. Ripple current effective value display, ripple voltage peak value display, no conversion required.

6. The timer can be set from 1 to 9999 hours. When the test time ends or stops abnormally, it will sound and light an alarm, automatically record the storage time and fault situation.

7. It has relevant protection functions such as overvoltage, overcurrent, short circuit, over temperature, and emergency stop protection.

8. Hardware modular design, flexible output, using multiple independent power sources and equipped with high-precision intelligent high-temperature ovens, to meet the simultaneous testing of multiple different specifications of capacitor products. The current of each tested capacitor product is consistent, and the real-time status of each capacitor can be monitored and recorded. Defective products are automatically removed without interfering with other capacitor tests.

9. It has the function of automatically recording and saving relevant data and curves, supporting multiple communication methods, realizing unmanned automatic operation, remote data sharing, automatic power outage continuation, etc., effectively reducing manual operation errors and costs, and improving data authenticity.

10. The oven adopts a visual design and is equipped with internal lighting, which allows for clear observation of the product status inside the oven without the need to open the door.

11. The oven adopts a fully sealed design, equipped with advanced insulation cotton, and the inner liner is made of stainless steel material with multi-point temperature monitoring, which heats up faster and more evenly.

12. Integrated design of oven and power supply, ready to use upon startup, industrial grade brand industrial control computer, simple and convenient operation, more intuitive interface, larger data storage capacity, and more aesthetically pleasing overall system.

13. Optional measurement of three parameters (capacity, ESR, loss angle) and leakage current function.

14. Optional 10 position, 20 position, 22 position series or parallel fixtures.

15. Optional fixtures such as linear and L-shaped can be used with different capacitor specifications.

16. The DC bias voltage can be automatically adjusted according to the capacitance withstand voltage, with a fixed peak voltage Vpeak=Vdc+Vac peak.

17. Customized functions can be provided according to customer requirements.

18. CNAS certification report can be provided.

19. Can interface with MES systems for users.

Multi channel intelligent ripple durability testing power supply Intelligent voltage withstand testing system for capacitors (explosion-proof testing)

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Main technical indicators (low frequency)
IO	Input: AC single-phase 220V±10%,50Hz±10%
	Output mode: AC/DC superimposed output, clamp output
	Maximum output DC voltage and current value and maximum output AC voltage and current value: same product specification
(1) DC section
1, voltage and current stability accuracy	Source effect: less than 0.1% of the rated value (the rate of change of output voltage caused only by a change of ±10% in the input source voltage)
	Time drift: ≤ 0.3% of the rated value (only due to the output voltage change rate caused by the continuous operation time of the power supply is greater than 8 hours)
	Warm drift: ≤ 0.04% rated value /℃ (only due to the rate of change of output voltage caused by ambient temperature changes within the operating temperature range of the power supply)
	Load effect: ≤0.2% of the rated value (only the rate of change of output voltage caused by the change of output current from zero to the rated value)
2. Ripple (r.m.s)	≤0.1%+10mV (measured at 80%~100% rated output)
3. Output voltage and current adjustment range	Approximately 0 to the rated voltage value can be continuously adjusted
4. Automatic timing range	1~9999 hours, timing error ≤± 0.01%
5. Output voltage setting	LCD screen display for industrial control machine
6. Protection modalities	Overvoltage and overcurrent automatic protection
7. Short circuit alarm	Allow short circuit and sound and light alarm
8. Output voltage and current display mode	Host computer software setting
9. Output voltage and current display resolution	0.1V；0.001A
10. Error of whole machine voltage and current meter	≤±0.2%± 1 character (measurement range 1% ~100% rated value)
(2) Communication section
1. Output voltage	Rated voltage value
2. Output current adjustment range	1%~Rated current value can be continuously adjusted
3. Output waveform	Approximate sine wave (distortion ≤1%, measured at full power output)
4. Output frequency	120Hz or 40-1000Hz (frequency error ≤±1%)
5. Output voltage and current display mode	LCD screen display of industrial control machine (peak voltage display, RMS current display)
6. Display resolution	voltage	0.1V	≥100V
		0.01V	≤99.99V
	current	0.1A	≥100A
		0.01A	≥10A
		0.001A	<10A
7. Output voltage and current setting method	Host computer software setting
8. Error of whole machine voltage and current meter	≤±0.3%±2 characters (measurement range 10%~100% rated value)
(3) oven section
1. Internal dimensions of the oven	Wide 660mm* deep 550mm* high 600mm
2, temperature range	Room temperature +20℃~+150℃
3. Temperature fluctuation	± 0.5℃ (no load, measured after 1 hour at the set temperature)
4. Temperature uniformity	±1℃ (no load, measured after 1 hour at the set temperature)
5. Run time	You can set the time for continuous work
6. Temperature inspection probe	4 (distributed in the upper left, lower left, upper right and lower right sides of the inner side of the oven)
7. Safety protection device	Overtemperature alarm protector, temperature out of control automatically cut off the power supply of the oven
	Line fuse and safety sheath terminal
	Fast-acting fuse
	External emergency stop dry joint
	The fan and heating tube are designed in a modular and separate way to facilitate subsequent maintenance
	The panel is double-layer transparent glass, and the inner layer is equipped with a flashlight to facilitate the view of the internal situation
(4) Communication and protection
1. Protection modalities	Overvoltage, overcurrent, overtemperature and short circuit automatic protection; capacitor short circuit and open circuit protection alarm does not affect each other
2. Working methods	Long-term continuous operation at full load
3. Power supply load characteristics	Resistive load
4. Environmental conditions	Where to use: only indoors
	temperature ：-20℃~+40℃
	Air humidity: ≤80%
5. Cabinet size	Approximate: 1510mm wide * 1100mm deep * 1750mm high (the height does not include the casters, the height of the casters is about 150mm)
6. Communication mode	TCP communication
7. Data storage	Hard disk storage (storage time more than one year)
8. Optional functions	1. Online leakage current detection; 2. Three parameter detection; 3. Equal flow.
Main technical indicators (high frequency)
IO	Input: AC single-phase 220V±10%,50Hz±10%
	Output mode: AC/DC superimposed output, clamp output
	Maximum output DC voltage and current value and maximum output AC voltage and current value: same product specification
(1) DC section
1, voltage and current stability accuracy	Source effect: less than 0.1% of the rated value (the rate of change of output voltage caused only by a change of ±10% in the input source voltage)
	Time drift: ≤ 0.3% of the rated value (only due to the output voltage change rate caused by the continuous operation time of the power supply is greater than 8 hours)
	Warm drift: ≤ 0.04% rated value /℃ (only due to the rate of change of output voltage caused by ambient temperature changes within the operating temperature range of the power supply)
	Load effect: ≤0.2% of the rated value (only the rate of change of output voltage caused by the change of output current from zero to the rated value)
2. Ripple (r.m.s)	≤0.1%+10mV (measured at 80%~100% rated output)
3. Output voltage and current adjustment range	Approximately 0 to the rated voltage value can be continuously adjusted
4. Automatic timing range	1~9999 hours, timing error ≤±0.01%
5. Output voltage setting	LCD screen display for industrial control machine
6. Protection modalities	Overvoltage and overcurrent automatic protection
7. Short circuit alarm	Allow short circuit and sound and light alarm
8. Output voltage and current display mode	Host computer software setting
9. Output voltage and current display resolution	0.1V；0.001A
10. Error of whole machine voltage and current meter	≤±0.2%±1 character (measurement range 1%~100% rated value)
(2) Communication section
1. Output voltage adjustment range	Rated voltage value
2, output current adjustment range	1%~Rated current value can be continuously adjusted
3. Output waveform	Approximate sine wave (distortion ≤1%, measured at full power output)
4. Output frequency	100kHz fixed frequency or 10k~100kHz or 10~200kHz optional (frequency error ≤±1%)
5. Output voltage and current display mode	LCD screen display of industrial control machine (peak voltage display, RMS current display)
6. Display resolution	voltage	0.1V	≥100V
		0.01V	≤99.99V
	current	0.1A	≥100A
		0.01A	≥10A
		0.001A	<10A
7. Output voltage and current setting method	Host computer software setting
8. Error of whole machine voltage and current meter	≤±0.3%±2 characters (measurement range 10%~100% rated value)
(3) oven section
1. Internal dimensions of the oven	Wide 660mm* deep 550mm* high 600mm
2. Temperature range	Room temperature +20℃~+150℃
3. Temperature fluctuation	± 0.5℃ (no load, measured after 1 hour at the set temperature)
4. Temperature uniformity	±1℃ (no load, measured after 1 hour at the set temperature)
5. Run time	You can set the time for continuous work
6. Temperature inspection probe	4 (distributed in the upper left, lower left, upper right and lower right sides of the inner side of the oven)
7. Safety protection device	Overtemperature alarm protector, temperature out of control automatically cut off the power supply of the oven
	Line fuse and safety sheath terminal
	Fast-acting fuse
	External emergency stop dry joint
	The fan and heating tube are designed in modular and separate way, which is convenient for subsequent maintenance
	The panel is double-layer transparent glass, and the inner layer is equipped with a flashlight to facilitate the view of the internal situation
(4) Communication and protection
1. Protection modalities	Overvoltage, overcurrent, overtemperature and short circuit automatic protection; capacitor short circuit and open circuit protection alarm does not affect each other
2. Working methods	Long-term continuous operation at full load
3. Power supply load characteristics	Resistive load
4. Environmental conditions	Where to use: only indoors
	temperature ：-20℃~+40℃
	Air humidity: ≤80%
5. Cabinet size	Approximate: 1510mm wide * 1100mm deep * 1750mm high (the height does not include the casters, the height of the casters is about 150mm)
6. Communication mode	TCP communication
7. Data storage	Hard disk storage
8. Optional functions	1. Online leakage current detection; 2. Three parameter detection; 3. Equal flow.

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